Kia Vehicle Models Sportage 2005-2010
Kia Vehicle Models Sportage 2005-2010 Torque Specifications
Complete Kia Vehicle Models Sportage 2005-2010 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Updated
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Prevention:
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Prevention:
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Prevention:
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Prevention:
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Prevention:
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Range: 2-25 ft-lbs
Small fasteners, delicate components
Torque Wrench (3/8" Drive)
Range: 10-100 ft-lbs
Most common automotive fasteners
Torque Wrench (1/2" Drive)
Range: 30-250 ft-lbs
Large fasteners, wheels
Angle Gauge
Torque-to-yield (TTY) bolts
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
Convert between different torque units
2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
2.0l I4 Engine
Torque specifications for 2.0L-I4 Engine
Cylinder Head and Engine Block
1 Cylinder Head Bolts
M12 x 1.5
1
Cylinder Head Bolts
M12 x 1.5
Torque Specification
23 ft-lbs (31 Nm)
2 Engine Block to Transmission Mounting Bolts
M14 x 1.5 (Estimated)
2
Engine Block to Transmission Mounting Bolts
M14 x 1.5 (Estimated)
Torque Specification
40 ft-lbs (54 Nm)
Important Notes
Estimated torque value based on general industry standards.
Main Bearings and Connecting Rods
1 Main Bearing Bolts
M16 x 1.5
1
Main Bearing Bolts
M16 x 1.5
Torque Specification
67 ft-lbs (91 Nm)
2 Connecting Rod Nuts
M10 x 1.5
2
Connecting Rod Nuts
M10 x 1.5
Torque Specification
29 ft-lbs (39 Nm)
Flywheel and Crankshaft
1 Flywheel Bolts
M12 x 1.5
1
Flywheel Bolts
M12 x 1.5
Torque Specification
94 ft-lbs (127 Nm)
2 Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5
2
Crankshaft Pulley/Harmonic Balancer Bolt
M18 x 1.5
Torque Specification
111 ft-lbs (150 Nm)
Valve Train
1 Valve Cover Bolts
M8 x 1.0
1
Valve Cover Bolts
M8 x 1.0
Torque Specification
43 inch-lbs (5 Nm)
2 Rocker Arms/Shafts Bolts
M10 x 1.5
2
Rocker Arms/Shafts Bolts
M10 x 1.5
Torque Specification
18 ft-lbs (24 Nm)
Intake and Exhaust
1 Intake Manifold Bolts
M12 x 1.5
1
Intake Manifold Bolts
M12 x 1.5
Torque Specification
18 ft-lbs (24 Nm)
2 Exhaust Manifold/Headers Bolts
M10 x 1.5
2
Exhaust Manifold/Headers Bolts
M10 x 1.5
Torque Specification
29 ft-lbs (39 Nm)
Oil and Cooling
1 Oil Pan Bolts
M10 x 1.5
1
Oil Pan Bolts
M10 x 1.5
Torque Specification
7 ft-lbs (10 Nm)
2 Engine Oil Cooler Bolts
M12 x 1.5 (Estimated)
2
Engine Oil Cooler Bolts
M12 x 1.5 (Estimated)
Torque Specification
10 ft-lbs (14 Nm)
Important Notes
Estimated torque value based on general industry standards.
3 Water Pump Bolts
M10 x 1.5
3
Water Pump Bolts
M10 x 1.5
Torque Specification
15 ft-lbs (20 Nm)
Accessories
1 Timing Belt/Chain Tensioner Bolt
M12 x 1.5
1
Timing Belt/Chain Tensioner Bolt
M12 x 1.5
Torque Specification
17 ft-lbs (23 Nm)
2 Spark Plugs
14mm x 1.25
2
Spark Plugs
14mm x 1.25
Torque Specification
15 ft-lbs (20 Nm)
3 Fuel Injector Bolts
M10 x 1.0
3
Fuel Injector Bolts
M10 x 1.0
Torque Specification
10 ft-lbs (14 Nm)
Engine Mounts
1 Engine Mounting Bolts
M14 x 1.5 (Estimated)
1
Engine Mounting Bolts
M14 x 1.5 (Estimated)
Torque Specification
30 ft-lbs (41 Nm)
Important Notes
Estimated torque value based on general industry standards.
2.7l Engine
Torque specifications for 2.7L Engine
2.7l Engine
Torque specifications for 2.7L Engine
Cylinder Head
1 Cylinder Head Bolts
M12 x 1.5
1
Cylinder Head Bolts
M12 x 1.5
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 23-30 ft-lbs (31-41 Nm).
Engine Block
1 Main Bearing Bolts
M14 x 1.5
1
Main Bearing Bolts
M14 x 1.5
Torque Specification
71.5 ft-lbs (97 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 67-76 ft-lbs (91-103 Nm).
2 Oil Pan Bolts
M10 x 1.5
2
Oil Pan Bolts
M10 x 1.5
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 7-9 ft-lbs (10-12 Nm).
3 Crankshaft Position Sensor Bolt
M8 x 1.25
3
Crankshaft Position Sensor Bolt
M8 x 1.25
Torque Specification
11.5 ft-lbs (16 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 10-13 ft-lbs (14-18 Nm).
Timing System
1 Timing Belt/Chain Tensioner Bolt
M12 x 1.5
1
Timing Belt/Chain Tensioner Bolt
M12 x 1.5
Torque Specification
18.5 ft-lbs (25 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 17-20 ft-lbs (23-27 Nm).
2 Camshaft Sprocket Bolt
M14 x 1.5
2
Camshaft Sprocket Bolt
M14 x 1.5
Torque Specification
61.5 ft-lbs (83 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 58-65 ft-lbs (78-88 Nm).
Accessories
1 Water Pump Bolts
M10 x 1.5
1
Water Pump Bolts
M10 x 1.5
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 15-18 ft-lbs (20-25 Nm).
2 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
2
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Torque Specification
114.5 ft-lbs (155 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 111-118 ft-lbs (150-160 Nm).
3 Valve Cover Bolts
M8 x 1.25
3
Valve Cover Bolts
M8 x 1.25
Torque Specification
52 in-lbs (6 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 43-61 in-lbs (5-7 Nm).
Ignition System
1 Ignition Coil Bolt
M8 x 1.25
1
Ignition Coil Bolt
M8 x 1.25
Torque Specification
52 in-lbs (6 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 43-61 in-lbs (5-7 Nm).
Engine Mounts
1 Engine Mounting Bolts
M14 x 1.5
1
Engine Mounting Bolts
M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 70-80 ft-lbs (95-108 Nm).
Intake And Exhaust
1 Intake Manifold Studs
M10 x 1.5
1
Intake Manifold Studs
M10 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 18-20 ft-lbs (24-27 Nm).
2 Exhaust Manifold Studs
M10 x 1.5
2
Exhaust Manifold Studs
M10 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 18-20 ft-lbs (24-27 Nm).
2.7l V6 Engine
Torque specifications for 2.7L-V6 Engine
2.7l V6 Engine
Torque specifications for 2.7L-V6 Engine
Cylinder Head
1 Cylinder Head Bolts
M12 x 1.5
1
Cylinder Head Bolts
M12 x 1.5
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 23-30 ft-lbs (31-41 Nm).
Engine Block
1 Main Bearing Bolts
M14 x 1.5
1
Main Bearing Bolts
M14 x 1.5
Torque Specification
71.5 ft-lbs (97 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 67-76 ft-lbs (91-103 Nm).
2 Oil Pan Bolts
M10 x 1.5
2
Oil Pan Bolts
M10 x 1.5
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 7-9 ft-lbs (10-12 Nm).
3 Crankshaft Position Sensor Bolt
M8 x 1.25
3
Crankshaft Position Sensor Bolt
M8 x 1.25
Torque Specification
11.5 ft-lbs (16 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 10-13 ft-lbs (14-18 Nm).
Timing System
1 Timing Belt/Chain Tensioner Bolt
M12 x 1.5
1
Timing Belt/Chain Tensioner Bolt
M12 x 1.5
Torque Specification
18.5 ft-lbs (25 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 17-20 ft-lbs (23-27 Nm).
2 Camshaft Sprocket Bolt
M14 x 1.5
2
Camshaft Sprocket Bolt
M14 x 1.5
Torque Specification
61.5 ft-lbs (83 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 58-65 ft-lbs (78-88 Nm).
Accessories
1 Water Pump Bolts
M10 x 1.5
1
Water Pump Bolts
M10 x 1.5
Torque Specification
16.5 ft-lbs (22 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 15-18 ft-lbs (20-25 Nm).
2 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
2
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Torque Specification
114.5 ft-lbs (155 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 111-118 ft-lbs (150-160 Nm).
3 Valve Cover Bolts
M8 x 1.25
3
Valve Cover Bolts
M8 x 1.25
Torque Specification
52 in-lbs (6 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 43-61 in-lbs (5-7 Nm).
Ignition System
1 Ignition Coil Bolt
M8 x 1.25
1
Ignition Coil Bolt
M8 x 1.25
Torque Specification
52 in-lbs (6 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 43-61 in-lbs (5-7 Nm).
Engine Mounts
1 Engine Mounting Bolts
M14 x 1.5
1
Engine Mounting Bolts
M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 70-80 ft-lbs (95-108 Nm).
Intake And Exhaust
1 Intake Manifold Studs
M10 x 1.5
1
Intake Manifold Studs
M10 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 18-20 ft-lbs (24-27 Nm).
2 Exhaust Manifold Studs
M10 x 1.5
2
Exhaust Manifold Studs
M10 x 1.5
Torque Specification
19 ft-lbs (26 N·m)
Important Notes
Estimated average torque value. Actual torque may vary between 18-20 ft-lbs (24-27 Nm).
A4f Transmission
Torque specifications for A4f Transmission
A4f Transmission
Torque specifications for A4f Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.5
1
Transmission Mounting Bolts
M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Torque value is an average of the specified range (37-43 ft-lbs).
Transmission Oil Pan
1 Transmission Oil Pan Bolts
M10 x 1.25
1
Transmission Oil Pan Bolts
M10 x 1.25
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is an average of the specified range (7-9 ft-lbs).
Transmission Fluid System
1 Transmission Drain and Fill Plugs
M14 x 1.5
1
Transmission Drain and Fill Plugs
M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Torque value is an average of the specified range (29-36 ft-lbs).
Transmission Case
1 A4F Transmission Case Bolts
M14 x 1.5
1
A4F Transmission Case Bolts
M14 x 1.5
Torque Specification
62 ft-lbs (84 N·m)
Important Notes
Torque value is an estimate based on industry standards (58-65 ft-lbs).
Transmission Bellhousing
1 A4F Transmission Bellhousing Bolts
M12 x 1.25
1
A4F Transmission Bellhousing Bolts
M12 x 1.25
Torque Specification
46 ft-lbs (62 N·m)
Important Notes
Torque value is an estimate based on industry standards (43-49 ft-lbs).
Transmission Valve Body
1 A4F Transmission Valve Body Bolts
M10 x 1.25
1
A4F Transmission Valve Body Bolts
M10 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an estimate based on industry standards (18-22 ft-lbs).
Body
Torque specifications for Body
Body
Torque specifications for Body
Suspension and Steering
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
1
Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
2 Control Arm Bolts
M16 x 1.5
2
Control Arm Bolts
M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
3 Ball Joint Nut
M18 x 1.5
3
Ball Joint Nut
M18 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
4 Tie Rod End Nut
M12 x 1.5
4
Tie Rod End Nut
M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
5 Sway Bar Link Nut
M14 x 1.5
5
Sway Bar Link Nut
M14 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Body and Frame
1 Body Mount Bolts
M16 x 1.5
1
Body Mount Bolts
M16 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on general industry standards.
2 Door Hinge Bolts
M10 x 1.5
2
Door Hinge Bolts
M10 x 1.5
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on general industry standards.
3 Hood Hinge Bolts
M10 x 1.5
3
Hood Hinge Bolts
M10 x 1.5
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on general industry standards.
4 Trunk Lid Hinge Bolts
M10 x 1.5
4
Trunk Lid Hinge Bolts
M10 x 1.5
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on general industry standards.
5 Bumper Mounting Bolts
M12 x 1.5
5
Bumper Mounting Bolts
M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value based on general industry standards.
Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper
1 Brake Caliper Bolts
M12 x 1.5
1
Brake Caliper Bolts
M12 x 1.5
Torque Specification
62 ft-lbs (83 N·m)
Important Notes
Torque value is an average of the range 58-65 ft-lbs (78-88 Nm).
2 Brake Caliper Mounting Bracket Bolts
M14 x 1.5
2
Brake Caliper Mounting Bracket Bolts
M14 x 1.5
Torque Specification
72 ft-lbs (97 N·m)
Important Notes
Torque value is an average of the range 67-76 ft-lbs (91-103 Nm).
Brake Rotor Drum
1 Brake Disc/Drum Retaining Bolts
M12 x 1.5
1
Brake Disc/Drum Retaining Bolts
M12 x 1.5
Torque Specification
62 ft-lbs (83 N·m)
Important Notes
Torque value is an average of the range 58-65 ft-lbs (78-88 Nm).
Brake Hose
1 Brake Hose Banjo Bolt
M10 x 1.0
1
Brake Hose Banjo Bolt
M10 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an average of the range 18-22 ft-lbs (24-30 Nm).
Brake Master Cylinder
1 Brake Master Cylinder Mounting Bolts
M8 x 1.25
1
Brake Master Cylinder Mounting Bolts
M8 x 1.25
Torque Specification
16 ft-lbs (21 N·m)
Important Notes
Torque value is an average of the range 13-18 ft-lbs (18-24 Nm).
Brake Booster
1 Brake Booster Mounting Bolts
M10 x 1.0
1
Brake Booster Mounting Bolts
M10 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an average of the range 18-22 ft-lbs (24-30 Nm).
Brake Pedal
1 Brake Pedal Assembly Bolts
M10 x 1.0
1
Brake Pedal Assembly Bolts
M10 x 1.0
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Torque value is an average of the range 18-22 ft-lbs (24-30 Nm).
Abs Sensor
1 ABS Sensor Mounting Bolts
M6 x 1.0
1
ABS Sensor Mounting Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is an average of the range 7-9 ft-lbs (10-12 Nm).
Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Transmission
1 Transmission Mounting Bolts
M10 x 1.5
1
Transmission Mounting Bolts
M10 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to maintain proper alignment.
2 Transmission Oil Pan Bolts
M6 x 1.0
2
Transmission Oil Pan Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Over-tightening can damage the oil pan gasket.
3 Transmission Drain and Fill Plugs
M14 x 1.5
3
Transmission Drain and Fill Plugs
M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use a new crush washer to prevent leaks.
Drive Axle
1 Drive Axle/Half Shaft Bolts
M12 x 1.75
1
Drive Axle/Half Shaft Bolts
M12 x 1.75
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Tighten bolts in a star pattern to ensure even clamping force.
2 CV Joint/Axle Nut
M24 x 1.5
2
CV Joint/Axle Nut
M24 x 1.5
Torque Specification
175 ft-lbs (237 N·m)
Important Notes
Use a new cotter pin after tightening.
Propeller Shaft
1 Propeller/Drive Shaft Bolts
M10 x 1.25
1
Propeller/Drive Shaft Bolts
M10 x 1.25
Torque Specification
62 ft-lbs (84 N·m)
Important Notes
Tighten bolts in a crisscross pattern to ensure even clamping force.
Differential
1 Differential Mounting Bolts
M12 x 1.75
1
Differential Mounting Bolts
M12 x 1.75
Torque Specification
72 ft-lbs (98 N·m)
Important Notes
Estimated value based on similar components. Tighten bolts in a crisscross pattern.
2 Differential Drain/Fill Plug
M14 x 1.5
2
Differential Drain/Fill Plug
M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use a new crush washer to prevent leaks.
Transfer Case
1 Transfer Case Mounting Bolts
M12 x 1.75
1
Transfer Case Mounting Bolts
M12 x 1.75
Torque Specification
72 ft-lbs (98 N·m)
Important Notes
Estimated value based on similar components. Tighten bolts in a crisscross pattern.
2 Transfer Case Drain/Fill Plug
M14 x 1.5
2
Transfer Case Drain/Fill Plug
M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Use a new crush washer to prevent leaks.
Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Alternator And Starter System
1 Alternator Mounting Bolts
M12 x 1.5
1
Alternator Mounting Bolts
M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value from the provided range.
2 Starter Motor Mounting Bolts
M12 x 1.5
2
Starter Motor Mounting Bolts
M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value from the provided range.
Battery And Electrical Connectors
1 Battery Terminal Nuts
M8 x 1.25
1
Battery Terminal Nuts
M8 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated average torque value from the provided range.
2 Fuel Pump Electrical Connector Bolts
M6 x 1
2
Fuel Pump Electrical Connector Bolts
M6 x 1
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Estimated average torque value from the provided range.
Ignition And Engine Control System
1 Ignition Coil Mounting Bolts
M10 x 1.5
1
Ignition Coil Mounting Bolts
M10 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value from the provided range.
2 Spark Plug Wire Retainer Bolts
M6 x 1
2
Spark Plug Wire Retainer Bolts
M6 x 1
Torque Specification
7.5 ft-lbs (10 N·m)
Important Notes
Estimated average torque value from the provided range.
3 Engine Control Module (ECM) Mounting Bolts
M10 x 1.5
3
Engine Control Module (ECM) Mounting Bolts
M10 x 1.5
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value from the provided range.
Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Exhaust Manifold And Headers
1 Exhaust Manifold/Headers Bolts
M12 x 1.5
1
Exhaust Manifold/Headers Bolts
M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value based on provided range (29-36 ft-lbs / 39-49 Nm).
2 Oxygen Sensor Bolts
M10 x 1.25
2
Oxygen Sensor Bolts
M10 x 1.25
Torque Specification
35 ft-lbs (47.5 N·m)
Important Notes
Estimated torque value based on similar oxygen sensor bolt sizes (30-40 ft-lbs / 41-54 Nm).
Catalytic Converter
1 Catalyst Converter to Exhaust Pipe Bolts
M10 x 1.25
1
Catalyst Converter to Exhaust Pipe Bolts
M10 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Estimated average torque value based on provided range (18-20 ft-lbs / 24-27 Nm).
2 Catalytic Converter Heat Shield Bolts
M8 x 1.25
2
Catalytic Converter Heat Shield Bolts
M8 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated torque value based on similar heat shield bolt sizes (10-15 ft-lbs / 14-20 Nm).
Egr System
1 EGR Valve Bolts
M10 x 1.25
1
EGR Valve Bolts
M10 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Estimated average torque value based on provided range (18-20 ft-lbs / 24-27 Nm).
2 EGR Pipe/Tube Clamp Bolts
M8 x 1.25
2
EGR Pipe/Tube Clamp Bolts
M8 x 1.25
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Estimated torque value based on similar EGR pipe/tube clamp bolt sizes (15-20 ft-lbs / 20-27 Nm).
Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold/Headers to Engine Block Bolts
M12 x 1.5
1
Exhaust Manifold/Headers to Engine Block Bolts
M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
2 Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25
2
Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25
Torque Specification
26.5 ft-lbs (36 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Exhaust Pipe
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M12 x 1.5
1
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M12 x 1.5
Torque Specification
32.5 ft-lbs (44 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
2 Exhaust Pipe Flange Bolts
M10 x 1.25
2
Exhaust Pipe Flange Bolts
M10 x 1.25
Torque Specification
27.5 ft-lbs (37.5 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Catalytic Converter
1 Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
1
Catalytic Converter to Exhaust Pipe Bolts
M10 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Muffler
1 Muffler to Exhaust Pipe Bolts
M8 x 1.25
1
Muffler to Exhaust Pipe Bolts
M8 x 1.25
Torque Specification
16 ft-lbs (21.5 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Oxygen Sensor
1 Oxygen Sensor Bolts
M8 x 1.25
1
Oxygen Sensor Bolts
M8 x 1.25
Torque Specification
17.5 ft-lbs (23.5 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Heat Shield
1 Heat Shield Bolts
M6 x 1.0
1
Heat Shield Bolts
M6 x 1.0
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated average torque value for this bolt size and application.
Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Rail System
1 Fuel Rail Bolts
M8 x 1.25
1
Fuel Rail Bolts
M8 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2 Fuel Injector Bolts
M6 x 1.0
2
Fuel Injector Bolts
M6 x 1.0
Torque Specification
11.5 ft-lbs (15.6 N·m)
Important Notes
Over-tightening can damage the injector seals.
Fuel Pump System
1 Fuel Pump Mounting Bolts
M10 x 1.5
1
Fuel Pump Mounting Bolts
M10 x 1.5
Torque Specification
61.5 ft-lbs (83.3 N·m)
Important Notes
Ensure the fuel pump gasket is properly seated before tightening.
2 Fuel Tank Strap Bolts
M8 x 1.25
2
Fuel Tank Strap Bolts
M8 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
Fuel Delivery System
1 Fuel Filter Bolt/Nut
M10 x 1.25
1
Fuel Filter Bolt/Nut
M10 x 1.25
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Ensure the filter is properly aligned before tightening.
2 Fuel Filler Neck Bolts
M6 x 1.0
2
Fuel Filler Neck Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Ensure the filler neck gasket is properly seated.
Fuel Sensor System
1 Fuel Tank Sender Unit Bolts
M6 x 1.0
1
Fuel Tank Sender Unit Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Ensure the sender unit gasket is properly seated.
Fuel Pressure Regulation
1 Fuel Pressure Regulator Bolts
M6 x 1.0
1
Fuel Pressure Regulator Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (10.8 N·m)
Important Notes
Ensure the regulator is properly aligned with the fuel rail.
Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 A/C Compressor Mounting Bolts
M8 x 1.25
1
A/C Compressor Mounting Bolts
M8 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.
Refrigerant Lines
1 A/C Line Fittings
M10 x 1.25
1
A/C Line Fittings
M10 x 1.25
Torque Specification
19 ft-lbs (25.5 N·m)
Important Notes
Use a torque wrench to avoid overtightening, which can damage fittings.
Evaporator Core
1 Evaporator Core Housing Bolts
M6 x 1.0
1
Evaporator Core Housing Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.
Blower Motor
1 Blower Motor Mounting Bolts
M6 x 1.0
1
Blower Motor Mounting Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.
Heater Core
1 Heater Core Inlet/Outlet Pipe Bolts
M6 x 1.0
1
Heater Core Inlet/Outlet Pipe Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.
Control Panel
1 HVAC Control Panel Mounting Screws
M4 x 0.7
1
HVAC Control Panel Mounting Screws
M4 x 0.7
Torque Specification
1.5 ft-lbs (1.7 N·m)
Important Notes
Use a torque screwdriver to avoid overtightening.
Expansion Valve
1 Expansion Valve Mounting Bolts
M6 x 1.0
1
Expansion Valve Mounting Bolts
M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.
Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Strut/Shock Absorber Mounting
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
1
Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Torque Specification
43 ft-lbs (58 N·m)
Important Notes
Proper torque is crucial to prevent damage to the strut or shock absorber and maintain ride quality.
Control Arm Mounting
1 Control Arm Bolts
M16 x 1.5
1
Control Arm Bolts
M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque is crucial to maintain the suspension's geometry and prevent damage to the components.
Ball Joint and Tie Rod End Mounting
1 Ball Joint Nut
M14 x 1.5
1
Ball Joint Nut
M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Proper torque is crucial to maintain the suspension's geometry and prevent damage to the components.
2 Tie Rod End Nut
M12 x 1.5
2
Tie Rod End Nut
M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Proper torque is crucial to maintain the suspension's geometry and prevent damage to the components.
Sway Bar and Steering Gear Mounting
1 Sway Bar Link Nut
M12 x 1.5
1
Sway Bar Link Nut
M12 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Proper torque is crucial to maintain the suspension's stability and prevent damage to the components.
2 Steering Gear/Rack Bolts
M14 x 1.5
2
Steering Gear/Rack Bolts
M14 x 1.5
Torque Specification
58 ft-lbs (78 N·m)
Important Notes
Proper torque is crucial to prevent damage to the steering gear or rack and maintain steering performance.
Upper and Lower Control Arm Bushing Mounting
1 Upper Control Arm Bushing Bolts
M12 x 1.5
1
Upper Control Arm Bushing Bolts
M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards. Consult the vehicle's repair manual or manufacturer's recommendations for the correct torque value.
2 Lower Control Arm Bushing Bolts
M12 x 1.5
2
Lower Control Arm Bushing Bolts
M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards. Consult the vehicle's repair manual or manufacturer's recommendations for the correct torque value.
Stabilizer Bar and Coil Spring Mounting
1 Stabilizer Bar Mounting Bolts
M12 x 1.5
1
Stabilizer Bar Mounting Bolts
M12 x 1.5
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value based on general industry standards. Consult the vehicle's repair manual or manufacturer's recommendations for the correct torque value.
2 Coil Spring Mounting Bolts
M14 x 1.5
2
Coil Spring Mounting Bolts
M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards. Consult the vehicle's repair manual or manufacturer's recommendations for the correct torque value.
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
1
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
2
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
3
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque specification for the wheel lug nuts on a 2005-2010 Kia Sportage?
Q1
What IS the recommended torque specification for the wheel lug nuts on a 2005-2010 Kia Sportage?
According to Kia technical specifications, wheel lug nuts on the 2005-2010 Kia Sportage should be tightened to 81 lb-ft (110 Nm).
Q2 What IS the correct torque sequence for tightening the engine head bolts on a 2005 Kia Sportage 2.0L engine?
Q2
What IS the correct torque sequence for tightening the engine head bolts on a 2005 Kia Sportage 2.0L engine?
The proper torque sequence for the engine head bolts on a 2005 Kia Sportage 2.0L engine IS as follows: 1. Tighten the bolts to 29 lb-ft (40 Nm) 2. Tighten the bolts an additional 90 degrees 3. Tighten the bolts an additional 90 degrees
Q3 What type of torque wrench should I use when tightening critical bolts on my 2007 Kia Sportage?
Q3
What type of torque wrench should I use when tightening critical bolts on my 2007 Kia Sportage?
For accurate and reliable torque application, it IS recommended to use a calibrated torque wrench with a click-style mechanism that meets industry standards.
Q4 What are the consequences of over-tightening or under-tightening bolts on my Kia Sportage?
Q4
What are the consequences of over-tightening or under-tightening bolts on my Kia Sportage?
Over-tightening bolts can cause them to stretch or break, while under-tightening can lead to loose connections and potential component failure. Both scenarios can compromise the safety and performance of your vehicle.
Q5 Where can I find additional torque specifications for my specific 2009 Kia Sportage model?
Q5
Where can I find additional torque specifications for my specific 2009 Kia Sportage model?
Detailed torque specifications for your specific 2009 Kia Sportage model can be found in the vehicle's service manual or by consulting a certified Kia technician.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the sportage.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Torque Wrench Socket Set
Includes a variety of sockets to accommodate different bolt sizes and configurations found on the sportage, ensuring a proper fit and accurate torque application.
- Comprehensive set of sockets in various sizes
- Durable chrome-vanadium steel construction
- Organized storage case for easy access
Service Procedures
Front Suspension Bolt Torque Specifications
Technical procedure for tightening bolts on the front suspension components of the sportage.
- Tighten the upper control arm bolts to 54 Nm (40 ft-lb).
- Tighten the lower control arm bolts to 95 Nm (70 ft-lb).
- Tighten the ball joint nut to 54 Nm (40 ft-lb).
- Tighten the tie rod end nut to 40 Nm (30 ft-lb).
Engine Cylinder Head Bolt Torque Specifications
Technical procedure for tightening bolts on the engine cylinder head of the sportage.
- Tighten the cylinder head bolts to 60 Nm (44 ft-lb) in three stages.
- Turn the bolts an additional 90 degrees.
- Tighten the bolts an additional 90 degrees.
Technical Service Bulletins
Technical Service Bulletin: Incorrect Torque Specifications for Intake Manifold Bolts
2007-02-01Bulletin issued by Kia regarding incorrect torque specifications provided for the intake manifold bolts in the service manual. The updated torque specifications are 17 Nm (13 ft-lb) for the 2.0L engine and 21 Nm (15 ft-lb) for the 2.7L engine.
2005-2006 sportage
Resolution: Follow the updated torque specifications provided in the bulletin to ensure proper tightening of the intake manifold bolts.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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