Kia Vehicle Models Sorento 2016-2020 Torque Specifications
Kia Vehicle Models Sorento 2016-2020

Kia Vehicle Models Sorento 2016-2020 Torque Specifications

Complete Kia Vehicle Models Sorento 2016-2020 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

2.4l I4 Engine

Torque specifications for 2.4L-I4 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Follow the manufacturer's specified torque sequence.
2

Connecting Rod Nuts

M8 x 1.0
Torque Specification
32 ft-lbs (45 N·m)
Important Notes
Ensure the connecting rod bearings are properly installed.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
6.7 ft-lbs (9 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
29 ft-lbs (40 N·m)
Important Notes
Replace the crush washer with a new one during installation.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's specified torque sequence.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Follow the manufacturer's specified torque sequence.

3.3l Engine

Torque specifications for 3.3L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence for cylinder head bolts. Ensure the engine is at room temperature before tightening.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure proper alignment of the main bearings before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
32 ft-lbs (45 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the intake manifold gasket is properly seated before tightening.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessories

1

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned before tightening.
2

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure the starter motor is properly aligned with the flywheel before tightening.

3.3l V6 Engine

Torque specifications for 3.3L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's torque sequence for cylinder head bolts. Ensure the engine is at room temperature before tightening.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure proper alignment of the main bearings before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
32 ft-lbs (45 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the intake manifold gasket is properly seated before tightening.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessories

1

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned before tightening.
2

Starter Motor Mounting Bolts

M10 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure the starter motor is properly aligned with the flywheel before tightening.

A6f Transmission

Torque specifications for A6f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
58 ft-lbs (80 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
80 in-lbs (9 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
29 ft-lbs (40 N·m)
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
29 ft-lbs (40 N·m)

Transmission Case

1

Transmission Case Bolts

M14 x 1.5
Torque Specification
1. 40 ft-lbs (55 N·m) 2. 50 ft-lbs (68 N·m)
Important Notes
Estimated torque values based on industry standards.

Transmission Bellhousing

1

Transmission Bellhousing Bolts

M12 x 1.5
Torque Specification
1. 30 ft-lbs (40 N·m) 2. 40 ft-lbs (55 N·m)
Important Notes
Estimated torque values based on industry standards.

Transmission Pan Gasket

1

Transmission Pan Gasket Bolts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque values based on industry standards.

Body

Torque specifications for Body

Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Secure the struts/shock absorbers to the vehicle's body.
2

Control Arm Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Fasten the control arms to the vehicle's body.
3

Ball Joint Nut

M16 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Secure the ball joints to the control arms.
4

Sway Bar Link Nut

M12 x 1.25
Torque Specification
36 ft-lbs (50 N·m)
Important Notes
Secure the sway bar links to the suspension components.

Steering

1

Tie Rod End Nut

M12 x 1.25
Torque Specification
36 ft-lbs (50 N·m)
Important Notes
Secure the tie rod ends to the steering rack.
2

Steering Gear/Rack Bolts

M16 x 1.5
Torque Specification
80 ft-lbs (110 N·m)
Important Notes
Secure the steering gear/rack to the vehicle's body.

Body Panels

1

Front Bumper Mounting Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Secure the front bumper to the vehicle's body. (Estimated value)
2

Rear Bumper Mounting Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Secure the rear bumper to the vehicle's body. (Estimated value)
3

Hood Hinge Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Secure the hood to the vehicle's body. (Estimated value)
4

Door Hinge Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Secure the doors to the vehicle's body. (Estimated value)
5

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)
Important Notes
Secure the trunk lid to the vehicle's body. (Estimated value)

Brakes

Torque specifications for Brakes

Brake Caliper System

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (110 N·m)
Important Notes
Ensure caliper is properly aligned before tightening. Torque in a crisscross pattern.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
135 ft-lbs (185 N·m)
Important Notes
Critical for structural integrity. Torque in a star pattern.

Brake Rotor Drum System

1

Brake Disc/Drum Retaining Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Ensure rotor or drum is seated properly before tightening.

Brake Hydraulic System

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use new sealing washers and ensure proper alignment.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure master cylinder is properly aligned before tightening.

Brake Booster Pedal System

1

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure booster is properly aligned before tightening.
2

Brake Pedal Assembly Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure pedal operates smoothly after tightening.

Wheel Attachment System

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
80 ft-lbs (110 N·m)
Important Notes
Use a star pattern for tightening to ensure even pressure.

Drivetrain

Torque specifications for Drivetrain

Engine and Transmission

1

Flywheel Bolts

M14 x 1.5
Torque Specification
87 ft-lbs (120 N·m)
Important Notes
Secure the flywheel to the crankshaft, ensuring proper engine-to-transmission connection.
2

Transmission Mounting Bolts

M12 x 1.25
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Secure the transmission to the engine block or transmission crossmember, maintaining proper transmission alignment.

Transmission and Axle Components

1

Transmission Oil Pan Bolts

M10 x 1.0
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Secure the transmission oil pan to the transmission case, preventing oil leaks and ensuring proper transmission lubrication.
2

Transmission Drain and Fill Plugs

M16 x 1.5
Torque Specification
29 ft-lbs (40 N·m)
Important Notes
Allow for transmission fluid changes and maintenance, ensuring proper transmission lubrication.
3

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
Important Notes
Secure the drive axles or half shafts to the transmission or differential, ensuring proper power transfer.
4

CV Joint/Axle Nut

M20 x 1.5
Torque Specification
180 ft-lbs (245 N·m)
Important Notes
Secure the CV joint to the drive axle or half shaft, ensuring proper power transfer.

Propeller and Drive Shaft

1

Propeller/Drive Shaft Bolts

M16 x 1.5
Torque Specification
80 ft-lbs (110 N·m)
Important Notes
Secure the propeller shaft or drive shaft to the transmission or differential, ensuring proper power transfer.

Differential and Transfer Case

1

Differential Drain/Fill Plug

M16 x 1.5
Torque Specification
29 ft-lbs (40 N·m)
Important Notes
Allow for differential fluid changes and maintenance, ensuring proper differential lubrication.
2

Transfer Case Drain/Fill Plug

M16 x 1.5
Torque Specification
29 ft-lbs (40 N·m)
Important Notes
Allow for transfer case fluid changes and maintenance, ensuring proper transfer case lubrication.

Missing Bolts (Estimated Values)

1

Differential Cover Bolts

M12 x 1.25
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Estimated value. Secure the differential cover to the differential case, preventing oil leaks and ensuring proper differential lubrication.
2

Transfer Case Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value. Secure the transfer case to the transmission or engine block, maintaining proper transfer case alignment.
3

Drive Axle/Half Shaft Nut

M20 x 1.5
Torque Specification
120 ft-lbs (160 N·m)
Important Notes
Estimated value. Secure the drive axle or half shaft to the wheel hub or steering knuckle, ensuring proper power transfer.

Electrical

Torque specifications for Electrical

Alternator and Starter Motor

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Starter Motor Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)

Battery and Electrical Connections

1

Battery Terminal Nuts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)
2

Ignition Coil Mounting Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Estimated value based on general industry guidelines.
3

Fuel Pump Mounting Bolts (Electrical Connection)

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Estimated value based on general industry guidelines.
4

A/C Compressor Electrical Connection Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
Important Notes
Estimated value based on general industry guidelines.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the EGR valve gasket is properly seated before tightening.

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Follow the manufacturer's recommended torque sequence to avoid warping the manifold.
2

Exhaust Manifold to Cylinder Head Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the manifold is properly aligned before tightening.

Exhaust Pipe Connections

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the exhaust pipe is properly aligned before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure the catalytic converter is properly aligned before tightening.

Emissions Sensors

1

Oxygen Sensor (O2 Sensor) Mounting

M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar sensor mounting specifications. Ensure the sensor is properly seated before tightening.
2

NOx Sensor Mounting

M12 x 1.25
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on similar sensor mounting specifications. Ensure the sensor is properly seated before tightening.
3

Exhaust Gas Temperature Sensor Mounting

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar sensor mounting specifications. Ensure the sensor is properly seated before tightening.

Diesel Particulate Filter

1

DPF Mounting Bolts

M10 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Follow the manufacturer's recommended torque sequence to avoid damaging the DPF.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.

Exhaust Pipe Connections

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure gaskets are properly seated before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure no exhaust leaks post-installation.
3

Muffler to Exhaust Pipe Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Ensure proper alignment to avoid stress on the exhaust system.

Exhaust Support Components

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure hangers are properly aligned to avoid stress on the exhaust system.
2

Oxygen Sensor (O2 Sensor) Bolts

M12 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the sensor is properly seated to prevent exhaust leaks.
3

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure heat shields are properly aligned to avoid rattling.

Fuel

Torque specifications for Fuel

Fuel System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Secures the fuel rail to the intake manifold or cylinder head. Critical for preventing fuel leaks.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Secures the fuel injectors to the fuel rail and intake manifold. Ensures proper seal for fuel delivery.
3

Fuel Injector Rail Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Secures the fuel injector rail assembly to the engine. Critical for maintaining fuel pressure.
4

Fuel Pump Mounting Bolts

M8 x 1.25
Torque Specification
6.67 ft-lbs (9 N·m)
Important Notes
Secures the fuel pump to the fuel tank. Ensures proper fuel delivery.
5

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Secures the fuel tank straps, which hold the fuel tank in place. Prevents movement and leaks.
6

Fuel Filler Neck Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Secures the fuel filler neck to the fuel tank. Prevents leaks during refueling.
7

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Secures the fuel filter in place. Ensures proper fuel filtration.
8

High-Pressure Fuel Pump Mounting Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components. Secures the high-pressure fuel pump in place.
9

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on similar components. Secures the fuel pressure regulator in place.
10

Fuel Line Fittings

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components. Secures fuel line fittings to prevent leaks.
11

Fuel Tank Sender Unit Bolts

M8 x 1.25
Torque Specification
6.67 ft-lbs (9 N·m)
Important Notes
Estimated value based on similar components. Secures the fuel tank sender unit in place.

Hvac

Torque specifications for Hvac

Compressor Subsystem

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the compressor is securely mounted to prevent vibrations and refrigerant leaks.
2

A/C Line Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque ensures leak-free connections for refrigerant lines.

Evaporator Subsystem

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the housing is securely sealed to prevent refrigerant leaks.

Blower Motor Subsystem

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Proper torque ensures the motor is securely mounted to prevent vibrations and noise.

Heater Core Subsystem

1

Heater Core Inlet/Outlet Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque ensures leak-free connections for coolant lines.

Hvac Case Subsystem

1

HVAC Case Assembly Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the case is securely assembled to prevent air leaks and maintain proper temperature control.

Suspension

Torque specifications for Suspension

Strut And Shock Absorber

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
2

Steering Knuckle Bolts

M16 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value. Actual torque value may vary depending on the specific application and manufacturer's recommendations.
3

Coil Spring Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value. Actual torque value may vary depending on the specific application and manufacturer's recommendations.

Control Arm

1

Control Arm Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
2

Upper Control Arm Bushing Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Actual torque value may vary depending on the specific application and manufacturer's recommendations.
3

Lower Control Arm Bushing Bolts

M10 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value. Actual torque value may vary depending on the specific application and manufacturer's recommendations.

Steering

1

Ball Joint Nut

M14 x 1.5
Torque Specification
58 ft-lbs (80 N·m)
2

Tie Rod End Nut

M12 x 1.5
Torque Specification
36 ft-lbs (50 N·m)

Sway Bar

1

Sway Bar Link Nut

M12 x 1.5
Torque Specification
36 ft-lbs (50 N·m)
2

Stabilizer Bar Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value. Actual torque value may vary depending on the specific application and manufacturer's recommendations.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque for the cylinder head bolts on my 2016-2020 Kia Sorento?

The cylinder head bolts should be torqued to 85 ft-lbs (115 Nm) in a three-step sequence. Refer to the Kia technical manual for the specific torque sequence.

Q2

Can I use a standard torque wrench for all bolts on my Sorento?

No, you should use a click-type torque wrench that IS calibrated to the correct torque range for the bolts you are tightening. Different bolts require different torque values, so using the wrong torque wrench can result in over- or under-tightening.

Q3

How often should I check the torque on critical bolts?

Critical bolts, such as those on the suspension, engine, and transmission, should be inspected and torqued to specifications at regular intervals, such as every 30,000 miles or as recommended in the Kia maintenance schedule.

Q4

What are the consequences of over-tightening or under-tightening bolts?

Over-tightening bolts can stretch or break them, leading to component failure or safety hazards. Under-tightening bolts can result in loose components, vibration, and premature wear.

Q5

Where can I find additional torque specifications for my Sorento?

Refer to the Kia Sorento owner's manual or service manual for comprehensive torque specifications. You can also consult a qualified mechanic or Kia dealership for assistance.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the sorento.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine to Transmission Assembly

Technical procedure overview specific to Kia sorento

  • Fasten bolts with a torque of 51-67 Nm.
  • Safety considerations and warnings
  • Specific instructions for this component
View full procedure

Front Suspension Arm Removal and Replacement

Technical procedure overview specific to Kia sorento

  • Tighten upper arm attaching bolts to a torque of 112-147 Nm.
  • Tighten lower arm to 124- 167 Nm, and lower arm strut to 25-32 Nm.
  • Safety considerations and warnings
  • Specific instructions for this component
View full procedure

Rear Suspension Arm Removal and Replacement

Technical procedure overview specific to Kia sorento

  • Tighten rear suspension arm to 135-179 Nm
  • Safety considerations and warnings
  • Specific instructions for this component
View full procedure

Rear Hub Removal and Replacement

Technical procedure overview specific to Kia sorento

  • Tighten 12mm hub bolts to 100-130 Nm, 14mm bolts to 140-170 Nm.
  • Safety considerations and warnings
  • Specific instructions for this component
View full procedure
Technical Service Bulletins

Wheel Hub Bearing Noise

2019-08-27

Technical Service Bulletin with torque values for 2016-2019 Sorento

2016-2020 sorento

Resolution: Inspect wheel hub bearings and follow instructions for tightening hub bolts to 100-130 Nm for 12mm bolts and 140-170 Nm for 14mm bolts.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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