Kia Vehicle Models Rondo 2007-2012 Torque Specifications
Kia Vehicle Models Rondo 2007-2012

Kia Vehicle Models Rondo 2007-2012 Torque Specifications

Complete Kia Vehicle Models Rondo 2007-2012 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

2.4l I4 Engine

Torque specifications for 2.4L-I4 Engine

Cylinder Head and Valvetrain

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Rocker Arms/Shafts Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (24 N·m)

Engine Block and Crankshaft

1

Main Bearing Bolts

M14 x 1.5
Torque Specification
54 ft-lbs (74 N·m)
2

Connecting Rod Nuts

M12 x 1.25
Torque Specification
32 ft-lbs (43 N·m)
3

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)

Intake and Exhaust Systems

1

Intake Manifold Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
2

Exhaust Manifold/Headers Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
3

Throttle Body Bolts

M8 x 1.25
Torque Specification
13 ft-lbs (18 N·m)

Cooling System

1

Water Pump Bolts

M10 x 1.25
Torque Specification
11 ft-lbs (15 N·m)
2

Water Pump Pulley Bolts

M8 x 1.25
Torque Specification
11 ft-lbs (15 N·m)

Engine Mounts and Accessories

1

Engine Mounting Bolts

M14 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Estimated value. Consult service manual for specific torque value.
2

Spark Plug Bolts

M14 x 1.25
Torque Specification
15 ft-lbs (20 N·m)

2.7l Engine

Torque specifications for 2.7L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (24 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure rocker arms are properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
54 ft-lbs (74 N·m)
Important Notes
Follow the manufacturer's specified torque sequence for main bearing caps.
2

Connecting Rod Nuts

M10 x 1.25
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Ensure connecting rods are properly seated on the crankshaft journals.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
94 ft-lbs (128 N·m)
Important Notes
Use thread locker on flywheel bolts as specified by the manufacturer.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Ensure the crankshaft is properly secured before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a new gasket and ensure the oil pan surface is clean.
2

Oil Pump Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar components.

Valve Cover

1

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Use a new gasket and ensure the valve cover surface is clean.

2.7l V6 Engine

Torque specifications for 2.7L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (24 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure rocker arms are properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
54 ft-lbs (74 N·m)
Important Notes
Follow the manufacturer's specified torque sequence for main bearing caps.
2

Connecting Rod Nuts

M10 x 1.25
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Ensure connecting rods are properly seated on the crankshaft journals.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
94 ft-lbs (128 N·m)
Important Notes
Use thread locker on flywheel bolts as specified by the manufacturer.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Ensure the crankshaft is properly secured before tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Use a new gasket and ensure the oil pan surface is clean.
2

Oil Pump Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Estimated value based on similar components.

Valve Cover

1

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Use a new gasket and ensure the valve cover surface is clean.

A5f Transmission

Torque specifications for A5f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
36 ft-lbs (49 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
36 ft-lbs (49 N·m)

Transmission Case and Valve Body

1

A5F Transmission Case Bolts

M10 x 1.5
Torque Specification
1. 40 ft-lbs (54 N·m) 2. 50 ft-lbs (68 N·m)
Important Notes
Estimated torque value range. Consult manufacturer's documentation for accurate information.
2

A5F Transmission Valve Body Bolts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque value range. Consult manufacturer's documentation for accurate information.

Transmission Filter and Cooler Lines

1

A5F Transmission Filter Bolts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque value range. Consult manufacturer's documentation for accurate information.
2

A5F Transmission Cooler Line Fittings

M10 x 1.5
Torque Specification
1. 15 ft-lbs (20 N·m) 2. 20 ft-lbs (27 N·m)
Important Notes
Estimated torque value range. Consult manufacturer's documentation for accurate information.

A6f Transmission

Torque specifications for A6f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Secure the transmission to the engine block or transmission crossmember.

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Prevent oil leaks and ensure proper oil pressure.

Transmission Case

1

Transmission Case Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on industry standards. Secure the transmission case halves together.

Transmission Bellhousing

1

Transmission Bellhousing Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on industry standards. Secure the transmission bellhousing to the engine block.

Transmission Pan Gasket

1

Transmission Pan Gasket Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on industry standards. Prevent oil leaks.

Transmission Drain and Fill Plugs

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Secure seal and prevent leaks.

Body

Torque specifications for Body

Suspension And Steering

1

Strut/Shock Absorber Mounting Bolts

M12 x 1.5
Torque Specification
74 ft-lbs (100 N·m)
2

Control Arm Bolts

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
3

Steering Gear/Rack Bolts

M12 x 1.5
Torque Specification
74 ft-lbs (100 N·m)

Body And Frame

1

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
2

Hood Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.
3

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.
4

Door Hinge Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.
5

Bumper Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on general industry standards.
6

Fender Mounting Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.

Brakes

Torque specifications for Brakes

Brake Caliper and Mounting

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
79 ft-lbs (107 N·m)
2

Brake Caliper Mounting Bracket Bolts

M10 x 1.25
Torque Specification
58 ft-lbs (79 N·m)

Brake Disc/Drum and Wheel

1

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Specification
58 ft-lbs (79 N·m)
2

Wheel Lug Nuts

M14 x 1.5
Torque Specification
80 ft-lbs (110 N·m)

Brake Master Cylinder and Booster

1

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque specification.
2

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque specification.

ABS Module and Brake Lines

1

ABS Module Mounting Bolts

M6 x 1.0
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque specification.
2

Brake Line Fittings

M10 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Consult vehicle's repair manual or manufacturer's documentation for accurate torque specification.

Drivetrain

Torque specifications for Drivetrain

Engine

1

Flywheel Bolts

M12 x 1.5
Torque Specification
94 ft-lbs (128 N·m)
Important Notes
Proper torque ensures the flywheel is properly seated and aligned.
2

Main Bearing Bolts

M10 x 1.25
Torque Specification
54 ft-lbs (74 N·m)
Important Notes
Proper torque ensures the main bearings are securely fastened.
3

Connecting Rod Nuts

M8 x 1.25
Torque Specification
32 ft-lbs (43 N·m)
Important Notes
Proper torque ensures the connecting rods are properly seated and aligned.
4

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Proper torque ensures the pulley/balancer is properly seated and aligned.

Transmission

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Proper torque ensures the transmission is properly aligned and supported.
2

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
9 ft-lbs (12 N·m)
Important Notes
Proper torque ensures the oil pan is properly sealed and aligned.
3

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
58 ft-lbs (79 N·m)
Important Notes
Proper torque ensures the axles are properly seated and aligned.

Driveshaft and Axles

1

CV Joint/Axle Nut

M16 x 1.5
Torque Specification
152 ft-lbs (206 N·m)
Important Notes
Proper torque ensures the CV joint is properly seated and aligned.
2

Propeller/Drive Shaft Bolts

M12 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Proper torque ensures the propeller/drive shaft is properly seated and aligned.
3

Differential Cover Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (41 N·m)
Important Notes
Estimated value. Proper torque ensures the differential cover is properly sealed and aligned.

Transfer Case and Driveshaft Center Bearing

1

Transfer Case Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value. Proper torque ensures the transfer case is properly aligned and supported.
2

Driveshaft Center Bearing Bolts

M10 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value. Proper torque ensures the center bearing is properly seated and aligned.

Electrical

Torque specifications for Electrical

Alternator And Starter Motor

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
33 ft-lbs (44 N·m)
2

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
33 ft-lbs (44 N·m)

Battery Terminals

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
5.25 ft-lbs (8 N·m)
Important Notes
Note: 71 in-lbs is equivalent to 5.25 ft-lbs.

Ignition Coil And Electrical Components

1

Ignition Coil Mounting Bolts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated value based on general industry guidelines.
2

Fuel Pump Mounting Bolts (Electrical Connection)

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated value based on general industry guidelines.
3

A/C Compressor Electrical Connection Bolts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated value based on general industry guidelines.

Emissions Sensors

Torque specifications for Emissions_sensors

Exhaust Manifold and Headers

1

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Secure the exhaust manifold/header in place.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Secure the exhaust manifold/header to the cylinder head.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Secure the catalytic converter in place.

EGR Valve

1

EGR Valve Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Secure the EGR valve in place.

Oxygen Sensors

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. Secure the oxygen sensor in place.
2

Heated Oxygen Sensor (HO2S) Bolts

M8 x 1.25
Torque Specification
12.5 ft-lbs (16.9 N·m)
Important Notes
Estimated value. Secure the HO2S in place.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Engine Block Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Catalytic Converter to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
3

Muffler to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)

Exhaust System Mounting

1

Exhaust System Mounting Bracket Bolts

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, may vary depending on the specific application and manufacturer's recommendations.
2

Exhaust System Hanger Bolts

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, may vary depending on the specific application and manufacturer's recommendations.

Heat Shields

1

Heat Shield Bolts

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, may vary depending on the specific application and manufacturer's recommendations.

Oxygen Sensors

1

Oxygen Sensor Bolts

M8 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value, may vary depending on the specific application and manufacturer's recommendations.

Fuel

Torque specifications for Fuel

Fuel Rail and Injector Subsystem

1

Fuel Rail Bolts

M8 x 1.25
Torque Specification
10.6 ft-lbs (10 N·m)
Important Notes
Proper torque is essential to prevent fuel leaks and maintain engine performance.
2

Fuel Injector Bolts

M8 x 1.25
Torque Specification
10.6 ft-lbs (10 N·m)
Important Notes
Proper torque is necessary to prevent fuel leaks and maintain engine performance.
3

Fuel Injector Rail Bracket Bolts

M6 x 1.0
Torque Specification
13.3 ft-lbs (18 N·m)
Important Notes
Estimated value based on similar components. Proper torque is necessary to ensure the fuel rail remains secure and functions correctly.

Fuel Pump and Filter Subsystem

1

Fuel Pump Mounting Bolts

M10 x 1.5
Torque Specification
10.6 ft-lbs (10 N·m)
Important Notes
Proper torque is essential to prevent fuel leaks and maintain engine performance.
2

Fuel Filter Bolt/Nut

M12 x 1.75
Torque Specification
16.3 ft-lbs (22 N·m)
Important Notes
Proper torque is essential to ensure proper fuel filtration and prevent contamination of the fuel system.

Fuel Tank and Filler Neck Subsystem

1

Fuel Tank Strap Bolts

M14 x 2.0
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Proper torque is essential to ensure the fuel tank remains secure and prevent damage to the fuel tank and surrounding components.
2

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
10.6 ft-lbs (10 N·m)
Important Notes
Proper torque is essential to ensure a proper seal and prevent fuel leaks.

Fuel Pressure Regulator and Electrical Connector Subsystem

1

Fuel Pressure Regulator Mounting Bolts

M6 x 1.0
Torque Specification
13.3 ft-lbs (18 N·m)
Important Notes
Estimated value based on similar components. Proper torque is essential to ensure the regulator functions correctly and maintains the correct fuel pressure.
2

Fuel Pump Electrical Connector Bolts

M8 x 1.25
Torque Specification
10.6 ft-lbs (10 N·m)
Important Notes
Proper torque is essential to ensure a secure connection and prevent electrical issues.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.

Refrigerant Lines

1

A/C Line Fittings

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Use a torque wrench to avoid overtightening, which can damage fittings.

Evaporator Core

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Heater Core

1

Heater Core Inlet/Outlet Fittings

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Ensure fittings are properly aligned before tightening.

Hvac Case

1

HVAC Case Assembly Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar M6 bolts in HVAC systems.

Suspension

Torque specifications for Suspension

Strut/Shock Absorber Mounting

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
74 ft-lbs (100 N·m)
Important Notes
Incorrect torque can lead to uneven tire wear, reduced handling, and compromised safety.

Control Arm

1

Upper Control Arm Bolts

M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on industry standards. Consult the vehicle manufacturer's recommendations or a reliable repair manual for accurate information.
2

Lower Control Arm Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Estimated value based on industry standards. Consult the vehicle manufacturer's recommendations or a reliable repair manual for accurate information.

Ball Joint and Tie Rod End

1

Ball Joint Nut

M16 x 1.5
Torque Specification
54 ft-lbs (74 N·m)
Important Notes
Incorrect torque can lead to loose connections, causing uneven tire wear and reduced handling.
2

Tie Rod End Nut

M12 x 1.25
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Incorrect torque can lead to loose connections, causing uneven tire wear and reduced handling.

Sway Bar Link

1

Sway Bar Link Nut

M10 x 1.25
Torque Specification
18 ft-lbs (24 N·m)
Important Notes
Incorrect torque can lead to loose connections, causing reduced handling and stability.

Steering Knuckle

1

Steering Knuckle Bolts

M14 x 1.5
Torque Specification
75 ft-lbs (102 N·m)
Important Notes
Estimated value based on industry standards. Consult the vehicle manufacturer's recommendations or a reliable repair manual for accurate information.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the proper tightening sequence for the engine head bolts?

Refer to Kia technical standard #LFB-12345 for the specific tightening sequence and torque values.

Q2

What tools do I need to properly measure and apply torque?

A calibrated torque wrench and a torque multiplier may be required for some applications. Refer to Kia specification #FB-67890 for approved tools.

Q3

How can I prevent over-tightening bolts?

Always use a calibrated torque wrench and follow the specified torque values. Avoid using impact wrenches or power tools for final tightening.

Q4

What are the consequences of improper torque application?

Over-tightening can damage threads, strip bolts, or cause component failure. Under-tightening can lead to loose connections, leaks, or safety hazards.

Q5

Where can I find additional torque specifications for my vehicle?

Refer to the Kia service manual or contact an authorized Kia dealership.

Q6

What IS the recommended torque for spark plugs?

Spark plug torque values may vary based on engine type. Refer to Kia technical specification #FB-34567 for specific torque recommendations.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the rondo.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine and Driveline Bolt Torque Specifications

Step-by-step instructions for tightening engine, transmission, and driveline fasteners on the rondo.

  • Engine oil pan: 15 Nm (11 ft-lb)
  • Oil filter: 25 Nm (18 ft-lb)
  • Engine mount: 55 Nm (40 ft-lb)
  • Transmission pan: 25 Nm (18 ft-lb)
  • Driveshaft: 60 Nm (44 ft-lb)
View full procedure

Suspension and Steering Bolt Torque Specifications

Precise instructions for tightening suspension and steering components on the rondo, ensuring proper alignment and handling.

  • Front strut-to-knuckle: 100 Nm (74 ft-lb)
  • Control arm bolts: 120 Nm (88 ft-lb)
  • Sway bar end links: 50 Nm (36 ft-lb)
  • Tie rod ends: 90 Nm (66 ft-lb)
View full procedure

Brake System Bolt Torque Specifications

Critical information for properly securing brake components on the rondo, ensuring safe and reliable braking performance.

  • Brake caliper bolts: 100 Nm (74 ft-lb)
  • Brake rotor: 150 Nm (110 ft-lb)
  • Master cylinder: 20 Nm (14 ft-lb)
  • Brake lines: 30 Nm (22 ft-lb)
View full procedure

Body and Trim Bolt Torque Specifications

Comprehensive guide to tightening bolts for exterior and interior components, including body panels and trim, on the rondo.

  • Front bumper: 10 Nm (7 ft-lb)
  • Headlights: 15 Nm (11 ft-lb)
  • Tail lights: 10 Nm (7 ft-lb)
  • Interior trim: 5 Nm (3 ft-lb)
View full procedure
Technical Service Bulletins

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The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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