Kia Vehicle Models Borrego 2009-2011 Torque Specifications
Kia Vehicle Models Borrego 2009-2011

Kia Vehicle Models Borrego 2009-2011 Torque Specifications

Complete Kia Vehicle Models Borrego 2009-2011 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

3.8l Engine

Torque specifications for 3.8L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Engine Block

1

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Main Bearing

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
68 ft-lbs (92 N·m)

Connecting Rod

1

Connecting Rod Nuts

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)

Flywheel

1

Flywheel Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Oil Pan

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)

Valve Cover

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
60 in-lbs (7 N·m)

Timing Belt Chain

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Camshaft Sprocket

1

Camshaft Sprocket Bolt

M8 x 1.25
Torque Specification
60 in-lbs (7 N·m)

Crankshaft Pulley

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
127 ft-lbs (172 N·m)

Intake Manifold

1

Intake Manifold Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Spark Plugs

1

Spark Plugs

M14 x 1.25
Torque Specification
18 ft-lbs (24 N·m)

Rocker Arms

1

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

Water Pump

1

Water Pump Bolts

M10 x 1.5
Torque Specification
16 ft-lbs (22 N·m)

Oil Filter Housing

1

Oil Filter Housing Bolt

M10 x 1.5
Torque Specification
14 ft-lbs (19 N·m)

Engine Mounts

1

Engine Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Crankshaft Position Sensor

1

Crankshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Camshaft Position Sensor

1

Camshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Engine Oil Cooler Lines

1

Engine Oil Cooler Lines Fittings

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

3.8l V6 Engine

Torque specifications for 3.8L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Engine Block

1

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Main Bearing

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
68 ft-lbs (92 N·m)

Connecting Rod

1

Connecting Rod Nuts

M12 x 1.5
Torque Specification
29 ft-lbs (39 N·m)

Flywheel

1

Flywheel Bolts

M14 x 1.5
Torque Specification
80 ft-lbs (108 N·m)

Oil Pan

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)

Valve Cover

1

Valve Cover Bolts

M8 x 1.25
Torque Specification
60 in-lbs (7 N·m)

Timing Belt Chain

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Camshaft Sprocket

1

Camshaft Sprocket Bolt

M8 x 1.25
Torque Specification
60 in-lbs (7 N·m)

Crankshaft Pulley

1

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
127 ft-lbs (172 N·m)

Intake Manifold

1

Intake Manifold Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (24 N·m)

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Spark Plugs

1

Spark Plugs

M14 x 1.25
Torque Specification
18 ft-lbs (24 N·m)

Rocker Arms

1

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

Water Pump

1

Water Pump Bolts

M10 x 1.5
Torque Specification
16 ft-lbs (22 N·m)

Oil Filter Housing

1

Oil Filter Housing Bolt

M10 x 1.5
Torque Specification
14 ft-lbs (19 N·m)

Engine Mounts

1

Engine Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Crankshaft Position Sensor

1

Crankshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Camshaft Position Sensor

1

Camshaft Position Sensor Bolt

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

Engine Oil Cooler Lines

1

Engine Oil Cooler Lines Fittings

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value, actual value may vary depending on engine design and manufacturer's recommendations.

4.6l Engine

Torque specifications for 4.6L Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
2

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
3

Engine Block to Engine Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
126 ft-lbs (171 N·m)

Camshaft and Valve Train

1

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
2

Rocker Arms/Shafts Bolts

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

Timing Belt/Chain and Tensioner

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Intake and Exhaust Manifolds

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Oil and Cooling Systems

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
2

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
13 ft-lbs (18 N·m)
3

Water Pump Bolts

M12 x 1.5
Torque Specification
16 ft-lbs (22 N·m)

Flywheel and Clutch/Transmission

1

Flywheel Bolts

M16 x 1.5
Torque Specification
79 ft-lbs (107 N·m)

Spark Plugs and Ignition

1

Spark Plugs

M14 x 1.25
Torque Specification
18 ft-lbs (24 N·m)

Valve Cover and Rocker Arms

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)

Crankshaft Position Sensor and Camshaft Position Sensor

1

Crankshaft Position Sensor Bolt

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
2

Camshaft Position Sensor Bolt

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.

4.6l V8 Engine

Torque specifications for 4.6L-V8 Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
2

Engine Block to Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
3

Engine Block to Engine Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M16 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M18 x 1.5
Torque Specification
126 ft-lbs (171 N·m)

Camshaft and Valve Train

1

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
2

Rocker Arms/Shafts Bolts

M12 x 1.5
Torque Specification
27 ft-lbs (37 N·m)

Timing Belt/Chain and Tensioner

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Intake and Exhaust Manifolds

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (24 N·m)
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
20 ft-lbs (27 N·m)

Oil and Cooling Systems

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)
2

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
13 ft-lbs (18 N·m)
3

Water Pump Bolts

M12 x 1.5
Torque Specification
16 ft-lbs (22 N·m)

Flywheel and Clutch/Transmission

1

Flywheel Bolts

M16 x 1.5
Torque Specification
79 ft-lbs (107 N·m)

Spark Plugs and Ignition

1

Spark Plugs

M14 x 1.25
Torque Specification
18 ft-lbs (24 N·m)

Valve Cover and Rocker Arms

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
6 ft-lbs (8 N·m)

Crankshaft Position Sensor and Camshaft Position Sensor

1

Crankshaft Position Sensor Bolt

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.
2

Camshaft Position Sensor Bolt

M10 x 1.5
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value, actual torque may vary depending on engine condition.

A5f Transmission

Torque specifications for A5f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 35-46 ft-lbs (47-62 Nm).

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M10 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 5-7 ft-lbs (7-10 Nm).

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 22-29 ft-lbs (30-39 Nm).
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 29-43 ft-lbs (39-58 Nm).

Transmission Case

1

Transmission Case Bolts

M16 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 40-50 ft-lbs (54-68 Nm).

Valve Body and Solenoid Pack

1

Valve Body Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 20-25 ft-lbs (27-34 Nm).
2

Solenoid Pack Bolts

M10 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 10-15 ft-lbs (14-20 Nm).

Torque Converter

1

Torque Converter Bolts

M14 x 1.5
Torque Specification
35 ft-lbs (47 N·m)
Important Notes
Estimated value based on general industry standards. Recommended torque range is 30-40 ft-lbs (41-54 Nm).

A6f Transmission

Torque specifications for A6f Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (54 N·m)
Important Notes
Estimated torque value based on similar components. Actual value may vary between 35-46 ft-lbs (47-62 Nm).

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Estimated torque value based on similar components. Actual value may vary between 5-7 ft-lbs (7-10 Nm).

Transmission Drain and Fill

1

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value based on similar components. Actual value may vary between 22-29 ft-lbs (30-39 Nm).
2

Transmission Fluid Drain/Fill Plug

M14 x 1.5
Torque Specification
36 ft-lbs (49 N·m)
Important Notes
Estimated torque value based on similar components. Actual value may vary between 29-43 ft-lbs (39-58 Nm).

Transmission Case

1

A6F Transmission Case Bolts

M12 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary between 40-50 ft-lbs (54-68 Nm).

Transmission Valve Body

1

A6F Transmission Valve Body Bolts

M10 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary between 15-20 ft-lbs (20-27 Nm).

Transmission Filter

1

A6F Transmission Filter Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary between 10-15 ft-lbs (14-20 Nm).

Transmission Cooler Lines

1

A6F Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Estimated torque value based on general industry standards. Actual value may vary between 20-30 ft-lbs (27-41 Nm).

Body

Torque specifications for Body

Suspension and Steering

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
40.5 ft-lbs (54.9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
65 ft-lbs (88.1 N·m)
3

Ball Joint Nut

M12 x 1.5
Torque Specification
47 ft-lbs (63.7 N·m)
4

Tie Rod End Nut

M10 x 1.5
Torque Specification
36 ft-lbs (48.8 N·m)
5

Sway Bar Link Nut

M12 x 1.5
Torque Specification
47 ft-lbs (63.7 N·m)

Body and Frame

1

Body Mount Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
2

Door Hinge Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (33.9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
3

Hood Hinge Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (33.9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
4

Trunk Lid Hinge Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (33.9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
5

Bumper Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (47.4 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Brakes

Torque specifications for Brakes

Brake Caliper and Mounting

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
25.5 ft-lbs (34.5 N·m)
Important Notes
Estimated average value from specified range.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated average value from specified range.

Brake Disc/Drum and Wheel

1

Brake Disc/Drum Retaining Bolts

M10 x 1.25
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Estimated average value from specified range.
2

Wheel Lug Nuts

M14 x 1.5
Torque Specification
90.5 ft-lbs (123 N·m)
Important Notes
Estimated average value from specified range.

Brake Master Cylinder and Booster

1

Brake Master Cylinder Mounting Bolts

M10 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Estimated value based on general industry standards.
2

Brake Booster Mounting Bolts

M10 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Estimated value based on general industry standards.

ABS Module and Brake Lines

1

ABS Module Mounting Bolts

M10 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Estimated value based on general industry standards.
2

Brake Line Fittings

M10 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Estimated value based on general industry standards.

Drivetrain

Torque specifications for Drivetrain

Engine

1

Flywheel Bolts

M12 x 1.5
Torque Specification
80 ft-lbs (108 N·m)
Important Notes
Proper torque is essential to prevent damage to the crankshaft and ensure smooth engine operation.
2

Main Bearing Bolts

M14 x 1.5
Torque Specification
68 ft-lbs (92 N·m)
Important Notes
Proper torque is critical to prevent bearing damage and ensure smooth engine operation.
3

Connecting Rod Nuts

M10 x 1.5
Torque Specification
29 ft-lbs (39 N·m)
Important Notes
Proper torque is essential to prevent damage to the crankshaft and ensure smooth engine operation.
4

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
127 ft-lbs (172 N·m)
Important Notes
Proper torque is critical to prevent damage to the crankshaft and ensure smooth engine operation.

Transmission

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
41 ft-lbs (56 N·m)
Important Notes
Proper torque is essential to prevent transmission damage and ensure smooth operation.
2

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Proper torque is critical to prevent oil leaks and ensure smooth transmission operation.
3

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
51 ft-lbs (69 N·m)
Important Notes
Proper torque is essential to prevent axle damage and ensure smooth operation.

Drivetrain

1

CV Joint/Axle Nut

M18 x 1.5
Torque Specification
142 ft-lbs (192 N·m)
Important Notes
Proper torque is critical to prevent CV joint damage and ensure smooth operation.
2

Propeller/Drive Shaft Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Proper torque is essential to prevent drive shaft damage and ensure smooth operation.
3

Transfer Case Drain/Fill Plug

M10 x 1.5
Torque Specification
26 ft-lbs (35 N·m)
Important Notes
Proper torque is critical to prevent oil leaks and ensure smooth operation.

Differential

1

Differential Cover Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Proper torque is essential to prevent oil leaks and ensure smooth operation. (Estimated value)
2

Axle Shaft Retaining Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque is critical to prevent axle shaft damage and ensure smooth operation. (Estimated value)
3

Drive Shaft Center Bearing Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Proper torque is critical to prevent bearing damage and ensure smooth operation. (Estimated value)

Transfer Case

1

Transfer Case Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Proper torque is essential to prevent transfer case damage and ensure smooth operation. (Estimated value)

Electrical

Torque specifications for Electrical

Ignition System

1

Ignition Coil Bolt

M8 x 1.25
Torque Specification
6 ft-lbs (8 N·m)
Important Notes
Torque value range: 6-9 ft-lbs (8-12 Nm). Over-torquing can damage the coil or its mounting bracket, while under-torquing can lead to poor spark performance.
2

Spark Plug Wire Boot Clamp Bolt

M5 x 0.8
Torque Specification
0.83 ft-lbs (1.1 N·m)
Important Notes
Estimated torque value range: 10-15 in-lbs (1.1-1.7 Nm). Secure the boot clamp without damaging the spark plug wire or its boot.

Starting System

1

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value range: 28-38 ft-lbs (38-51 Nm). Over-torquing can damage the starter motor or its mounting bracket, while under-torquing can lead to poor starter motor performance.

Charging System

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
28 ft-lbs (38 N·m)
Important Notes
Torque value range: 28-38 ft-lbs (38-51 Nm). Over-torquing can damage the alternator or its mounting bracket, while under-torquing can lead to poor alternator performance.

Battery and Electrical Connectors

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
4.4 ft-lbs (6 N·m)
Important Notes
Torque value range: 53-61 in-lbs (6-7 Nm). Over-torquing can damage the terminals or the battery posts, while under-torquing can lead to poor electrical connections.
2

Fuel Injector Electrical Connector Bolt

M4 x 0.7
Torque Specification
0.42 ft-lbs (0.6 N·m)
Important Notes
Estimated torque value range: 5-10 in-lbs (0.6-1.1 Nm). Secure the connector without damaging the electrical pins or the connector housing.
3

Oxygen Sensor Electrical Connector Bolt

M4 x 0.7
Torque Specification
0.42 ft-lbs (0.6 N·m)
Important Notes
Estimated torque value range: 5-10 in-lbs (0.6-1.1 Nm). Secure the connector without damaging the electrical pins or the connector housing.

Emissions Sensors

Torque specifications for Emissions_sensors

Emissions Sensors

1

Oxygen Sensor Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
2

Heated Oxygen Sensor (HO2S) Bolts

M10 x 1.25
Torque Specification
17 ft-lbs (23 N·m)
Important Notes
Estimated value based on industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.
3

EGR Valve Bolts

M14 x 1.5
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Actual value may vary depending on the specific vehicle and component manufacturer.
4

Fuel Injector Bolts

M10 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Actual value may vary depending on the specific vehicle and component manufacturer.
5

Fuel Rail Bolts

M12 x 1.5
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Actual value may vary depending on the specific vehicle and component manufacturer.
6

Exhaust Gas Temperature (EGT) Sensor Bolts

M8 x 1.25
Torque Specification
12 ft-lbs (16 N·m)
Important Notes
Estimated value based on industry standards. Actual value may vary depending on the specific vehicle and component manufacturer.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Muffler

1

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Exhaust Hangers

1

Exhaust Hanger Bolts

M6 x 1.0
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor) Mounting Bolts

M8 x 1.25
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure sensor is properly seated before tightening.

Heat Shield

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Exhaust Flange

1

Exhaust Flange Bolts

M8 x 1.25
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Fuel

Torque specifications for Fuel

Fuel Rail System

1

Fuel Rail Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Over-tightening can damage injector seals.
3

Fuel Injector Rail Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Tighten in a crisscross pattern to ensure even pressure distribution.

Fuel Delivery System

1

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (9 N·m)
Important Notes
Ensure pump is properly aligned before tightening.
2

Fuel Line Connector Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure connectors are properly seated before tightening.
3

Fuel Filter Bolt/Nut

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensure filter is properly aligned before tightening.

Fuel Tank System

1

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
27 ft-lbs (37 N·m)
Important Notes
Tighten in a crisscross pattern to ensure even pressure distribution.
2

Fuel Filler Neck Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure filler neck is properly aligned before tightening.

Fuel Evaporative System

1

Fuel Pressure Sensor Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Ensure sensor is properly aligned before tightening.
2

Fuel Evaporative System Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Ensure components are properly aligned before tightening.

Hvac

Torque specifications for Hvac

Compressor Subsystem

1

A/C Compressor Mounting Bolts

M10 x 1.25
Torque Specification
33 ft-lbs (45 N·m)
Important Notes
Torque value is based on provided range (28-38 ft-lbs). Midpoint value used for estimation.
2

A/C Line Fittings

M12 x 1.5
Torque Specification
N/A
Important Notes
Fittings should be hand-tightened to avoid damaging O-rings or fittings.

Evaporator Subsystem

1

Evaporator Core Housing Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is estimated based on similar components and bolt size.

Blower Motor Subsystem

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is estimated based on similar components and bolt size.

Heater Core Subsystem

1

Heater Core Inlet/Outlet Pipe Bolts

M8 x 1.25
Torque Specification
16 ft-lbs (22 N·m)
Important Notes
Torque value is estimated based on similar components and bolt size.

Hvac Case Subsystem

1

HVAC Case Assembly Bolts

M6 x 1.0
Torque Specification
8 ft-lbs (11 N·m)
Important Notes
Torque value is estimated based on similar components and bolt size.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
40.5 ft-lbs (54.9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
65 ft-lbs (88.1 N·m)
3

Upper Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Estimated value based on general industry standards.
4

Lower Control Arm Bolts

M18 x 1.5
Torque Specification
75 ft-lbs (101.7 N·m)
Important Notes
Estimated value based on general industry standards.
5

Steering Knuckle Bolts

M20 x 1.5
Torque Specification
85 ft-lbs (115.1 N·m)
Important Notes
Estimated value based on general industry standards.

Steering System

1

Ball Joint Nut

M14 x 1.5
Torque Specification
47 ft-lbs (63.7 N·m)
2

Tie Rod End Nut

M12 x 1.25
Torque Specification
36 ft-lbs (48.8 N·m)

Sway Bar System

1

Sway Bar Link Nut

M14 x 1.5
Torque Specification
47 ft-lbs (63.7 N·m)
2

Coil Spring Mounting Bolts

M12 x 1.25
Torque Specification
35 ft-lbs (47.4 N·m)
Important Notes
Estimated value based on general industry standards.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque value for the front-axle hub nut on a 2009-2011 Kia Borrego?

Tighten the front-axle hub nut to 258 Nm (190 lb-ft) plus a 1/4 turn.

Q2

What IS the correct torque spec for the cylinder head bolts on a 2010 Kia Borrego?

Follow these torque steps for the cylinder head bolts: 1. Tighten to 60 Nm (44 lb-ft). 2. Tighten to 80 Nm (59 lb-ft). 3. Tighten to 100 Nm (74 lb-ft) plus an additional 90 degrees.

Q3

What torque wrench should I use for critical suspension bolts?

Use a high-quality torque wrench with a calibration certificate. It should be accurate within ±3% and must cover the required torque range.

Q4

How can I prevent under/over-tightening bolts?

Always refer to the specified torque values, use a properly calibrated torque wrench, and apply the torque smoothly in a controlled manner.

Q5

What are the consequences of incorrect torque application?

Incorrect torque can lead to component failure, reduced safety, increased wear, and even catastrophic breakdowns.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the Borrego.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine Cylinder Head Bolt Torque Sequence

Outlines the proper torque sequence and values for tightening the Kia Borrego 3.8L engine cylinder head bolts.

  • Clean all bolt threads and mating surfaces to remove any debris.
  • Apply a thin layer of anti-seize compound to the bolts.
  • Tighten the bolts in the following sequence to 50 Nm (36.9 lb-ft):
  • Step 1: Bolts 1, 3, 5, 7, 9, 11
  • Step 2: Bolts 2, 4, 6, 8, 10, 12
  • Step 3: Torque all bolts to 70 Nm (51.6 lb-ft).
  • Step 4: Final torque to 95 Nm (70.1 lb-ft).
View full procedure

Wheel Lug Nut Tightening Procedure

Provides instructions for properly tightening the lug nuts on the Kia Borrego wheels.

  • Raise the vehicle and remove the lug nuts.
  • Clean the wheel mounting surfaces and lug nuts to remove any corrosion or debris.
  • Apply a thin layer of anti-seize compound to the lug bolts.
  • Tighten the lug nuts in a star pattern using a torque wrench to 120 Nm (88.5 lb-ft).
  • Lower the vehicle.
  • Re-torque the lug nuts after 100-150 miles of driving.
View full procedure

Suspension Control Arm Bolt Torque Values

Lists the torque specifications for the bolts securing the control arms on the Kia Borrego.

  • Locate the control arm bolts on the front or rear suspension.
  • Tighten the bolts to the following specifications:
  • Front upper control arm bolts: 55 Nm (40.6 lb-ft)
  • Front lower control arm bolts: 120 Nm (88.5 lb-ft)
  • Rear upper control arm bolts: 36 Nm (26.6 lb-ft)
  • Rear lower control arm bolts: 120 Nm (88.5 lb-ft)
View full procedure
Technical Service Bulletins

Service Bulletin: Incorrect Torque Specifications for Suspension Bolts

2010-04-15

Addresses a discrepancy in the torque specifications for certain suspension bolts on early-production 2009-2011 Kia Borrego models.

2009-2011 Borrego

Resolution: Updates the torque specifications for the affected bolts to ensure proper suspension performance and safety.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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