Kia Sportage 1993-2004 Brakes Specifications
Kia Sportage 1993-2004

Kia Sportage 1993-2004 Brakes Specifications

Explore detailed brake specifications for the 1993-2004 Kia Sportage, including brake pad dimensions, rotor sizes, and caliper types. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1993-2004 Kia Sportage. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the braking system.

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Key Specifications

Front Rotor Diameter

10.2 inches (260 mm)

Rear Drum Diameter

9.0 inches (228 mm)

Brake Fluid Capacity

0.5 liters

Stopping Distance (60 mph)

140 feet

ABS Availability

Optional

Available Specifications

Brake System Overview

This section provides an overview of the braking system used in the 1993-2004 Kia Sportage, including the types of brakes, their configurations, and general performance characteristics.

Brake Types
  • Front brakes: Disc brakes with ventilated rotors
  • Rear brakes: Drum brakes (early models) or disc brakes (later models)
  • Hydraulic braking system with dual-circuit design
  • Standard anti-lock braking system (ABS) on select models
Performance Characteristics
  • Stopping distance: Approximately 140 feet from 60 mph
  • Brake pedal feel: Firm and responsive
  • Heat dissipation: Improved with ventilated front rotors
  • Maintenance intervals: Inspect every 12,000 miles or annually

Brake Components

This section details the key components of the braking system, including rotors, pads, calipers, and drums, along with their specifications and maintenance requirements.

Front Brake Components
  • Rotor diameter: 10.2 inches (260 mm)
  • Brake pad material: Semi-metallic or ceramic
  • Caliper type: Single-piston floating
  • Rotor thickness: 0.98 inches (25 mm)
Rear Brake Components
  • Drum diameter: 9.0 inches (228 mm) on early models
  • Disc diameter: 10.1 inches (256 mm) on later models
  • Shoe/pad material: Organic or semi-metallic
  • Caliper type: Single-piston (disc models)

Maintenance and Troubleshooting

This section covers routine maintenance tasks, common issues, and troubleshooting tips for the braking system to ensure optimal performance and safety.

Routine Maintenance
  • Inspect brake pads and rotors every 12,000 miles
  • Replace brake fluid every 30,000 miles or 2 years
  • Check brake lines for leaks or damage
  • Lubricate caliper slide pins annually
Common Issues
  • Brake squealing due to worn pads or rotors
  • Soft brake pedal caused by air in the hydraulic system
  • Uneven braking due to stuck calipers
  • ABS warning light indicating sensor or module issues

Brakes Specifications

Overview

Type
Hydraulic disc (front), Drum (rear)
Configuration
Dual-circuit, diagonally split
Platform
Standard braking system
Material
Cast iron rotors, steel drums
Location
Front and rear axles

Dimensions

Front Rotor Diameter
10.2 inches (259 mm)
Front Rotor Thickness
0.43 inches (11 mm)
Rear Drum Diameter
9.0 inches (229 mm)
Rear Drum Width
1.5 inches (38 mm)
Brake Pad Length
5.9 inches (150 mm)
Brake Pad Width
2.4 inches (61 mm)
Brake Fluid Capacity
0.5 liters (16.9 fl oz)

Materials

Rotors
Cast iron with anti-corrosion coating
Drums
High-carbon steel
Brake Pads
Semi-metallic friction material
Brake Lines
Reinforced rubber with steel braiding
Calipers
Aluminum alloy

Features

Braking Technology
  • Hydraulic actuation
  • Dual-circuit safety system
  • Proportioning valve for rear brakes
Performance
  • ABS (optional on later models)
  • High-temperature resistance
  • Progressive braking feel
Durability
  • Corrosion-resistant rotors
  • Reinforced brake lines
  • Heat-treated drums
Maintenance
  • Wear indicators on brake pads
  • Easy-access caliper design
  • Replaceable drum shoes
Safety
  • Emergency brake assist
  • Parking brake integrated with rear drums
  • Fluid level warning system

Safety Features

Emergency Braking
  • Dual-circuit system for redundancy
  • ABS (on equipped models)
Parking Brake
  • Mechanical linkage to rear drums
  • Automatic adjustment
Monitoring
  • Brake pad wear sensors
  • Fluid level sensor

Comfort Features

Noise Reduction
  • Anti-squeal shims on brake pads
  • Vibration-dampening rotors
Pedal Feel
  • Progressive brake pedal response
  • Low-effort braking
Maintenance Ease
  • Tool-free pad replacement
  • Self-adjusting rear drums

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Complete brake pad set
  • Drum brake shoe kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check rotor and drum thickness
  • Inspect brake lines for leaks
  • Test parking brake function
  • Flush brake fluid every 2 years
Maintenance Notes
  • Replace pads when thickness is below 3mm
  • Rotors should be resurfaced if warped
  • Use DOT 3 or DOT 4 brake fluid

Warranty

Brake Pads
Miles: 12,000
Years: 1
Coverage: Material defects
Rotors
Miles: 24,000
Years: 2
Coverage: Warping or cracking
Calipers
Miles: 36,000
Years: 3
Coverage: Seal failure or piston issues
Master Cylinder
Miles: 50,000
Years: 5
Coverage: Leaks or internal failure

Production Details

Manufacturer
Kia Motors
Manufacturing Process
  • Casting for rotors and drums
  • CNC machining for precision
  • Heat treatment for durability
Quality Control
Dimensional Checks: 100% inspection
Material Testing: Batch sampling
Performance Testing: Dynamic brake tests
Sustainability Practices
  • Recycled materials in brake pads
  • Water-based coatings for corrosion protection
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.02%
Recycling Rate: 95%

Service Information for brakes Service

Maintenance and service requirements specific to the braking system

12,000
12
  • Inspect brake pad thickness
  • Check rotor and drum condition
  • Test brake fluid moisture content
  • Inspect brake lines for damage
  • Verify parking brake operation

Replace pads if thickness is below 3mm

24,000
24
  • Resurface or replace rotors if necessary
  • Replace brake fluid
  • Inspect caliper slide pins
  • Check brake hose condition
  • Test ABS functionality (if equipped)

Use proper brake fluid type as specified

50,000
60
  • Replace brake pads and shoes
  • Inspect master cylinder
  • Check proportioning valve operation
  • Replace brake lines if corroded
  • Perform full system bleed

Major service may require specialized tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1993-2004 Kia Sportage models?

The brakes are designed to be compatible with all 1993-2004 Kia Sportage models, including both 2WD and 4WD variants. However, it is essential to verify the specific model year and trim level, as slight variations in brake rotor size and caliper design may exist. Always cross-check the part numbers with your vehicle's specifications before purchase.

Q2

What is the recommended maintenance schedule for Kia Sportage brakes?

For optimal performance, inspect the brake pads, rotors, and calipers every 12,000 miles or annually. Replace brake pads if they are worn below 3mm. Rotors should be checked for warping or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 30,000 miles or as specified in your owner's manual to maintain braking efficiency.

Q3

How do I replace the brake pads on a 1993-2004 Kia Sportage?

To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotor. If the rotor is in good condition, install the new pads and reassemble the caliper. Tighten all bolts to the manufacturer's specifications and test the brakes before driving.

Q4

What should I do if my brakes are squeaking or grinding?

Squeaking or grinding noises often indicate worn brake pads or damaged rotors. Inspect the pads for wear and replace them if necessary. If the rotors are scored or warped, they may need resurfacing or replacement. Additionally, check for debris between the pad and rotor, and ensure all components are properly lubricated to prevent noise.

Q5

How can I improve the braking performance of my Kia Sportage?

To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure the brake system is properly bled to remove air bubbles, and use high-quality brake fluid. Regularly inspect and maintain the brake components to ensure they are in optimal condition.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1993-2004 Kia Sportage Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing and repairing the Kia Sportage, including brake system maintenance and troubleshooting.

Kia Sportage Brake System Technical Bulletin

Coming Soon

This bulletin addresses common brake system issues and provides updated repair procedures for the 1993-2004 Kia Sportage.

Kia Sportage Brake Parts Catalog

Coming Soon

This catalog lists all available brake components for the 1993-2004 Kia Sportage, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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