Kia Sedona 2002-2005 Body Specifications
Kia Sedona 2002-2005

Kia Sedona 2002-2005 Body Specifications

Explore detailed body specifications for the 2002-2005 Kia Sedona, including dimensions, weight, cargo capacity, and structural design. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body of the 2002-2005 Kia Sedona. It is designed to help users understand the vehicle's dimensions, materials, and structural features. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the Sedona's body design and construction.

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Key Specifications

Length

194.1 inches

Width

78.1 inches

Height

68.9 inches

Wheelbase

113.8 inches

Curb Weight

4,189 lbs

Available Specifications

Exterior Dimensions

This section covers the exterior measurements of the 2002-2005 Kia Sedona, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and spatial requirements.

Overall Dimensions
  • Length: 194.1 inches
  • Width: 78.1 inches
  • Height: 68.9 inches
  • Wheelbase: 113.8 inches
  • Ground Clearance: 6.7 inches
  • Curb Weight: 4,189 lbs
Cargo Space
  • Cargo Volume (Behind 3rd Row): 32.6 cubic feet
  • Cargo Volume (Behind 2nd Row): 86.6 cubic feet
  • Cargo Volume (Behind 1st Row): 142.4 cubic feet
  • Maximum Payload Capacity: 1,300 lbs

Body Structure

This section details the materials and construction techniques used in the Sedona's body, focusing on safety, durability, and weight distribution.

Materials
  • High-strength steel frame
  • Galvanized steel panels for corrosion resistance
  • Reinforced pillars for rollover protection
  • Energy-absorbing crumple zones
Design Features
  • Aerodynamic body shape for improved fuel efficiency
  • Integrated roof rails for added utility
  • Power-sliding rear doors for easy access
  • Rear spoiler for enhanced stability

Exterior Features

This section highlights the exterior components and design elements that contribute to the Sedona's functionality and aesthetic appeal.

Lighting
  • Halogen headlights with auto-off feature
  • Front fog lights for improved visibility
  • LED taillights for enhanced safety
  • Rear window defroster with timer
Wheels and Tires
  • 16-inch steel wheels (standard)
  • 16-inch alloy wheels (optional)
  • P225/70R16 all-season tires
  • Full-size spare tire included

Component Specifications

Overview

Type
Minivan
Configuration
4-door
Platform
Unibody
Material
Steel
Location
Front-engine, front-wheel drive

Dimensions

Length
194.1 in (4930 mm)
Width
72.4 in (1839 mm)
Height
68.7 in (1745 mm)
Wheelbase
113.8 in (2890 mm)
Ground Clearance
6.7 in (170 mm)
Curb Weight
4145 lbs (1880 kg)
Cargo Volume
147.7 cu ft (4183 L)

Materials

Frame
High-strength steel
Panels
Galvanized steel
Roof
Steel with sound insulation
Windows
Laminated safety glass
Doors
Steel with reinforced hinges

Features

Exterior
  • Power sliding doors
  • Rear spoiler
  • Chrome grille
  • Integrated fog lights
interior
  • 7-passenger seating
  • Fold-flat rear seats
  • Adjustable headrests
  • Cup holders in all rows
Lighting
  • Halogen headlights
  • LED taillights
  • Rear window defogger
  • Automatic headlight control
Storage
  • Under-seat storage
  • Overhead console
  • Rear cargo organizer
  • Door pocket storage
Convenience
  • Power windows
  • Remote keyless entry
  • Rear wiper/washer
  • Dual sunroof (optional)

Safety Features

Structural
  • Reinforced side-impact beams
  • Crush zones
Restraint Systems
  • Front airbags
  • Side-impact airbags (optional)
  • 3-point seatbelts for all seats
Visibility
  • Rearview mirror with compass
  • Wide-angle side mirrors
Braking
  • Anti-lock braking system (ABS)
  • Electronic brake-force distribution (EBD)

Comfort Features

Seating
  • Cloth upholstery
  • Optional leather seats
  • Heated front seats (optional)
Climate Control
  • Rear air conditioning
  • Dual-zone climate control
  • Rear window defroster
Noise Reduction
  • Soundproofing materials
  • Acoustic windshield
Entertainment
  • AM/FM stereo with CD player
  • Optional rear-seat DVD system

Accessories

Exterior
  • Roof rack
  • Mud guards
  • Chrome door handles
interior
  • Cargo net
  • Seat covers
  • Floor mats
Technology
  • GPS navigation system
  • Bluetooth connectivity
  • Backup camera

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect and lubricate door hinges
  • Check body panel alignment
  • Inspect windshield wipers
  • Clean and condition weatherstripping
  • Inspect and tighten body bolts
Maintenance Notes
Regularly wash and wax to protect paint and prevent rust.

Warranty

Basic
Miles: 60,000
Years: 5
Coverage: Bumper-to-bumper
Powertrain
Miles: 100,000
Years: 10
Coverage: Engine and transmission
Corrosion
Miles: 100,000
Years: 5
Coverage: Perforation from rust
Roadside Assistance
Miles: Unlimited
Years: 5
Coverage: 24/7 towing and emergency services

Production Details

Manufacturer
Kia Motors
Manufacturing Process
  • Laser welding
  • Robotic assembly
  • Electrocoating
Quality Control
inspection Stages: 5
Testing: Crash testing, Weather resistance testing, Noise and vibration testing
Sustainability Practices
  • Recycled materials in interior
  • Eco-friendly paint process
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 150,000 units
Defect Rate: 0.5%
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect door hinges and lubricate
  • Check body panel alignment
  • Inspect windshield wipers
  • Clean and condition weatherstripping
  • Inspect and tighten body bolts

Regular washing and waxing recommended to maintain paint and prevent rust.

15,000
12
  • Inspect and adjust sliding door mechanisms
  • Check for rust or corrosion
  • Inspect and clean sunroof drains
  • Inspect and replace worn weatherstripping
  • Check and tighten all exterior trim

Pay special attention to areas prone to rust, such as wheel wells and undercarriage.

30,000
24
  • Inspect and repair any paint chips
  • Check and adjust door latches
  • Inspect and replace damaged body seals
  • Perform full body alignment check
  • Inspect and repair any dents or scratches

Consider professional detailing to maintain the vehicle's appearance and value.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2005 Kia Sedona?

The 2002-2005 Kia Sedona is equipped with a 3.5L V6 engine producing 195 horsepower and 219 lb-ft of torque. It features a 4-speed automatic transmission, front-wheel drive, and a towing capacity of up to 3,500 lbs. The vehicle has a wheelbase of 114.2 inches, a length of 194.1 inches, and a fuel capacity of 19.8 gallons. It is compatible with standard 87-octane fuel and supports both 5W-20 and 5W-30 engine oils.

Q2

What maintenance is required for the 2002-2005 Kia Sedona?

The 2002-2005 Kia Sedona requires regular maintenance, including oil changes every 3,000-5,000 miles, tire rotations every 7,500 miles, and brake inspections every 15,000 miles. The air filter should be replaced every 30,000 miles, and the coolant and transmission fluid should be flushed every 60,000 miles. Spark plugs and timing belts should be inspected and replaced as needed, typically around 100,000 miles.

Q3

How do I replace the alternator in a 2002-2005 Kia Sedona?

To replace the alternator, first disconnect the battery. Remove the serpentine belt using a wrench to release tension. Unbolt the alternator from its mounting bracket and disconnect the electrical connectors. Install the new alternator by reversing the steps, ensuring all bolts are tightened to the manufacturer's specifications. Reconnect the battery and test the alternator to confirm proper operation.

Q4

What should I do if my 2002-2005 Kia Sedona overheats?

If your Kia Sedona overheats, immediately turn off the air conditioning and turn on the heater to draw heat away from the engine. Pull over safely and turn off the engine. Check the coolant level and refill if necessary, ensuring the engine is cool before opening the radiator cap. Inspect for leaks, damaged hoses, or a malfunctioning thermostat. If the issue persists, seek professional assistance.

Q5

How can I optimize the performance of my 2002-2005 Kia Sedona?

To optimize performance, use high-quality synthetic oil and replace the air filter regularly. Ensure proper tire inflation and alignment for better fuel efficiency. Regularly clean the fuel injectors and throttle body. Upgrade to high-performance spark plugs and consider using premium fuel for improved engine response. Regularly inspect and maintain the suspension and exhaust systems for optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2005 Kia Sedona Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and troubleshooting for the 2002-2005 Kia Sedona.

Kia Sedona Technical Service Bulletin

Coming Soon

Latest updates and fixes for common issues in the 2002-2005 Kia Sedona.

Kia Sedona Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2002-2005 Kia Sedona.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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